Aluminum casting line for brake discs, designed for high-precision and efficient production. The system integrates four lines distributed across two stages: Sections A and B (first phase) and C and D (second phase). Each line features an advanced handling robot, two automated preheating and casting machines controlled by a PLC, and a dedicated robot exclusively for casting operations, ensuring quality, safety, and process optimization. Additionally, a vision system verifies the spatial positioning of the discs and validates their conformity before use.

During operations, key technical actions were executed to optimize the system. These included correcting faults in Line C (improving stability and accuracy), adjusting the HMI and production recipes for efficient operational communication, diagnosing failures in Line B, and resolving issues in the safety systems of robots and conveyors. Components such as burners, centering stations, and energy efficiency were also optimized, ensuring regulatory compliance and sustainable performance.

This comprehensive approach covered everything from advanced automation to proactive maintenance, consolidating a robust, safe, and adaptable production process that meets high industrial standards.